Injection Molded / Bonded Dashboard Magnets – Injection molded magnets are essentially fully dense magnetic powders blended with a variety of polymer base materials. Depending on the combination of magnetic material and polymer selected, a wide range of final material properties are possible.
MPCO typically works with a wide ranging combination of magnetic materials and polymers including:
Ferrite
NdFeB
SmCo
Nylon 6
Nylon 12
PPS
Selecting the right combination will impact the resistance of the product to moisture absorption, physical strength, magnetic properties, and even maximum operating temperature.
Injection molded magnets can be formed from very simple shapes to very complex shapes. Depending on the magnetic material, the parts may require magnetic orientation during the injection molding process to optimize the magnetic properties.
Characteristics
Huge variety of shaping possibilities for intricate and complex shapes
Very good edge strength and greater resistance to Impacts.
Dimensional precision with very high consistency without any additional processing.
Consistent magnetic characteristics built to suit custom assemblies.
Non-corrosive due to their anti-oxidation characteristics
Simple to complex multi-pole magnetization possible.
Isotropic/Anisotropic Magnets can be manufactured with very high efficiency and reliability
Reduction in weight of the magnet as compared to sintered magnets.
Monobloc molding (Insert molding/Over molding) possible thereby reducing extra assembly operations.
Highly competitive for multi-pole motor and sensor magnets
High Degree of machinability.
Starting from the tiny sensor magnets to the ones used in motors, products developed by MPCO Magnets have been proven and recommended by industry’s best companies. The fact that MPCO Magnets has been and continues to be the sole supplier of specialist magnets and magnetic assemblies to several clients is a testimony to our versatile experience. A diverse range of industries such as automotive and electric vehicles, advanced electronics, electrical, renewable energy, consumer goods etc. Injection Bonded BLDC Motor Sensor Magnets
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