Magnetic Assemblies

Magnetic Assemblies, Permanent Magnet Assemblies, Customized Magnetic System Solutions with Highest Precision

Magnetic Assemblies are permanent magnets which are bonded to other permanent magnets or a different carrier material.

The positioning of magnets with extreme precision and the very high forces associated with large-volume magnetized parts, make the assembling of magnet assemblies a challenging task. For this process we apply our extensive experience in the design and construction of assembly tools and our know-how in the selection of a suitable bonding process.

Magnetic Assemblies

MPCO has a long experience in manufacture of permanent magnets and magnetic assemblies. We supply assemblies for use in aerospace, automotive, medical, energy storage and industrial applications.In co-operation with our customers we engineer cost effective solutions by providing, not only the magnets but also other details and the assembly work to a ready-to-use component.

Assembly services of MPCO offer solutions in manufacture of all kind of assemblies, from simple ones to complex combination of magnetic and non-magnetic materials, with quaranteed quality and affordability. Our experienced team of Engineers and Production Workers offer you a wide range of capabilities for your magnetic needs.

Capabilities:

Our manufacturing range covers large volume production of systems for the automotive industry as well as small series of high tech aerospace products and individual large assemblies for electrical machines. Some examples of MPCO’s capabilities are:
EDM
ID slicing and grinding
Machining of metallic components
Injection molding
Aluminium alloy die casting
Gluing
Magnetic characterization
System Integration

Benefits:

Manual and automated assembly of high-precision magnet assemblies.
Encase of assemblies in stainless steel, glass-fibre or carbon-fibre reinforced containment systems, including the required layouts.
Installation and adjustment on customer site possible.

Assembly Applications:

Rotors which may include sleeves (inconel, stainless steel, Wraptite composite sleeves)
Automotive sensor systems
Linear motor assemblies
Pump couplings (inner and outer magnet assemblies)
Voice-coil assemblies
Overmolded magnets

Typical Applications
Magnet Assemblies
Rotors for high end sport cars (e.g. combined with soft magnetic alloys from MPCO)
Rotors for aviation applications
Automotive
Scientific applications (wigglers, beam guiding systems and undulators)
Aircraft and space applications
High rpm rotors for motors or generators
Large, very small, and tricky assemblies
Extremely precise assemblies