High Intensity Roll Type Magnetic Separator
Impressive Features of Magnetic Roll Separator
Rare Earth Magnetic Roll Separators are made up of very high power specially developed Nickel, Iron Boron (Nd-Fe-B) with highest magnetic power available in the series to enable us to achieve very high gauss value compared to other similar products.
Maintenance is simple and easy.
Separation in Single and multiple stage.
Belt can be changed without using tools
Automatic adjustments for increasing or decreasing tension
Very compact in construction
Uses of magnetic roll separator
The major use of magnetic roll separator is in separation and concentration of magnetically active substances. The separation includes separation of paramagnetic substances like Iron Titanium oxide, Iron carbonate from valued non magnetic minerals. Granular compounds and abrasives are also treated by the magnetic roll separator. Different feeds require varying magnetic intensities for effective recovery. Gauss values up to 20,000 are also achieved by magnetic roll separator
Factor that influence throughput of magnetic roll separator:
The physical shape, moisture content and flow characteristics play an important role in reaching the required output rate.
Output is increased by bulk density and higher values.
3mm is the satisfactory particle size for treatment in the magnetic roll separator. For substances measuring around 50mm drum separators or electromagnetic multi channel pulley can be used.
Flow quality depends on particle shape, size, surface finish, moisture level etc.

High Intensity Roll Type Magnetic Separator
Magnetic Roll Separator
MPCO is one of the reputed organizations that supplies impressive magnetic separation equipment, one among them is the Magnetic Roll Separator. The Magnetic Roll Separators which is a high intensity magnet embedded separator serves as a highly efficient method to segregate ferrous from nonferrous which is made possible by implementing latest technology. High standards of purity are achieved which stands as the core reason for the exceptional sales of Magnetic Roll Separators.
Operating technique of the magnetic roll separator is very simple and easy to understand. Dry feeds are presented to the magnetic roll separator through a feeder which may be complemented by vibration to attain uniformity. The feeds falls on the conveyer belt which wraps over the magnetic roll, upon reaching the RE magnetic roll all ferrous particles stay close to the conveyor while nonferrous substances freely fall below. Thus effective separation is completed. Industries adopting magnetic roll separators are:
Bauxite cleaning
Diamond beneficiation
Lime stone and dolomite cleaning
Chromite recovery
Rare Earth Magnetic Roll Separator
The new generation Rare Earth Magnetic Roll Separator designed by MPCO incorporates the latest technology adopted in manufacturing roll separators. The high gradient, high intensity, rare earth permanent magnet produces exceptionally pure output matching the required standards.
The roll magnet is supplies with feeds that need separation from ferrous particles through a conveyor which moves over the roll magnet. All magnetic substances are attracted by roll magnet whereas the non-irony material fall freely from the conveyor of Magnetic Roll Separator. To counter check the free flowing substances for traces of iron, they fall on the second roll separator. If any ferrous particles were missed out they are captured in this magnet of Magnetic Roll Separators. So one can be sure of minimum loss of ferrous particles.
Here are few example of industries which make use of the rare earth magnetic roll separator:
Iron ore
Crushed glass
Powder
High purity quartz
Garnet etc.
Permanent Roll Magnetic Separator
MPCO, one of the well-known names for technical excellence has been in the business of magnets for over 20 years supplying quality equipment to clients globally. The Permanent Roll Magnetic Separator is one of a kind equipment to separate ferrous from nonferrous across thousands of industries. Fitted with strong rare earth neodymium permanent magnet the Magnetic Roll Separators is capable of detecting even the smallest ferrous particle thus making the process of separation perfect.
Working – A short conveyor wraps the roll magnet and starts moving as the operation begins, feeds deployed on the conveyor reach the roll separator. The particles stuck to the conveyor are magnetic in nature whereas the free falling ones are nonferrous. If further refining is required a double roll magnetic separator can be used.
Features:
High Efficiency
Latest technology
Compact in design
Low maintenance
Sturdy built up
Cost effective
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