Technical Features of Magnetic Components
A. High reliability
The application field of magnetic components is located in a relatively complex environment, and magnetic components are important basic components for stable voltage and signal transmission in electronic products, and their reliability has become one of the key factors determining the life of downstream application products. Enterprises in the industry effectively improve the product yield rate and improve the reliability and stability of product quality by adopting advanced manufacturing technology and testing technology; by optimizing product structure design, selecting new materials, and coupling efficiency of magnet structure, the loss of the product itself is reduced. Effectively improve product reliability.
B. Miniaturization and high frequency
The size, structure, efficiency, and performance of traditional magnetic components can no longer fully meet the development needs of downstream products for thinner, smaller, integrated, and functionally diversified products, and the requirements for miniaturization and high frequency of magnetic components are becoming more and more high. Magnetic components have changed from three-dimensional structures to planar structures, chip structures, and thin-film structures, and the volume of products has been continuously reduced to achieve continuous miniaturization of products. The high frequency of magnetic components is to increase the operating frequency to realize the miniaturization and thinning of products, thereby increasing the output power per unit volume.
The miniaturization and high frequency of magnetic components have put forward higher requirements for the design and development, production process, quality control and material selection of manufacturers.
C. Magnetic integration
Magnetic integration technology is to wind two or more discrete devices (such as transformers, inductors, etc.) in power electronic equipment on a pair of magnetic cores, and integrate them structurally. Magnetic integration technology can effectively reduce the volume and weight of magnetic components, reduce current ripple, reduce loss, obtain better electromagnetic compatibility effects, achieve higher power density, and improve the performance of magnetic components. Magnetic integration has become an important technical development direction of magnetic components products.
D. Production automation
At present, the processing of magnetic components involves some processing procedures that are difficult to realize automatic production of equipment, and manual production is adopted, resulting in a low level of automatic production in the industry as a whole. The low degree of production automation will significantly restrict the large-scale production capacity, production efficiency, reliability and stability of product quality of magnetic component manufacturers, coupled with the dual pressure of rising labor costs and labor shortages, more and more Enterprises began to introduce automation equipment. While the production efficiency is several times that of manual production, automated production can improve the consistency of product production, reduce production costs, and improve product quality and stability. With the continuous improvement of downstream application fields for magnetic components product quality, process technology, and order response requirements, automated production will become an important development direction for magnetic component manufacturers.
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