Magnetic Grill
Magnetic Grill removes ferrous metals from free-flowing materials using a high-intensity, high-gradient magnetic field. Grate Magnets come in a variety of shapes, including round, square, and rectangular.
To protect processing equipment and guarantee product purity, it is utilised in or below hoppers, closed chutes, floor holes, catches bins, and other locations. Stainless steel completely encases these grids.
Double and triple banked grids can be employed for increased protection. All grids are available with powerful rare earth magnets or ferrite magnets.
Types of Magnetic Grills
A magnetic grill, also known as a magnetic grate or hopper magnet, is a device used to remove ferrous particles from free-flowing materials like powders, granules, and liquids. They are commonly used in various industries to protect equipment and ensure product purity. Magnetic grills are constructed with stainless steel frames that house magnetic rods or tubes, creating a powerful magnetic field to attract and trap ferrous contaminants
Magnetic grills come in various shapes and sizes, including round, square, and rectangular, to fit different applications. They are categorized based on their magnetic intensity, which determines their ability to capture different sizes of ferrous particles:
Magnetic grills are used in a wide range of industries to remove ferrous contaminants and protect equipment. Some of the industries that utilize magnetic grills include:
Applications of Magnetic Grills
Low-Intensity Magnetic Grills: These grills have a Gauss value of approximately 2,500 Gauss and are suitable for capturing larger ferrous contaminants like nuts, bolts, and screws.
Medium-Intensity Magnetic Grills: With a Gauss value of around 6,500 Gauss, these grills are used for removing ferrous particles from materials, even if the flow isn’t continuous, and can capture particles as small as 150 microns.
High-Intensity Magnetic Grills: These grills, with a Gauss value of approximately 11,000 Gauss, are designed to capture fine ferrous particles, even as small as 1 micron.
Super High-Intensity Magnetic Grills: These grills have a Gauss value of approximately 12,000 Gauss.
Magnetic grills offer several benefits, including:
Features and Benefits
Food Processing: Used to ensure product purity by removing metal contaminants from raw materials like spices, grains, and powders.
Pharmaceuticals: Used to remove metal particles to keep constituents safe.
Plastics and Chemicals: Used to prevent product contamination and equipment damage caused by metal contaminants in pellets, granules, and powders.
Recycling: Used to remove metal contaminants from recycled materials like glass, paper, and plastic.
Mining and Aggregate: Used to extract metal impurities from mined materials.
Ceramic Industries
Mineral Industries
Pigments
Ink
Bakery / Flour
Chemicals
When selecting a magnetic grill, several factors should be considered:
Choosing a Magnetic Grill
Enhanced Product Purity: Removing ferrous impurities improves the quality of processed materials and helps meet regulatory standards.
Equipment Protection: Preventing damage to downstream machinery like mixers, mills, and crushers caused by ferrous metal remains.
Reduced Downtime: Easy to install and maintain, leading to increased operational efficiency and reduced downtime.
Improved Safety: Mitigating the risk of fire, explosions, and other hazards by removing combustible materials.
Customization: Magnetic grills can be customized to fit specific application needs.
Easy Cleaning: Many designs allow for easy manual cleaning.
Strength: The magnet’s strength should be appropriate for the type and size of ferrous impurities expected.
Material Compatibility: The materials used in the grill should be suitable for the specific application, considering sanitation and corrosion resistance.
Flow Rate: The grill should be able to handle the desired flow rate for efficient processing.
Cleaning Mechanism: Consider whether an automated or manual cleaning system is preferred.
In summary, a magnetic grill is a valuable tool for removing ferrous contaminants from free-flowing materials, protecting equipment, and ensuring product purity across various industries.
100 lbs Heavy Duty Magnetic Hooks
Heavy Duty Neodymium Magnet Carabiner Magnetic Hooks 80LBS
90lb Heavy-Duty Magnetic Swivel/Swing Hanging Hooks
Steel-Iron Wall Mount or Ceiling Magnetic Hook
SINGLE & DOUBLE DRAWER MAGNETIC GRILLS
Multipurpose Rotating NdFeB Permanent Hook Magnets
Motor Magnets for Electric Fans
Super Strong Heavy Duty Neodymium Wall Mount Magnet Hooks
In-Line Magnets – Pneumatic or Gravity
