Magnetic Plates are important industrial iron separators that are used for the separation of fine ferrous materials and tramp iron from many types of free-flowing and pneumatically conveyed material like corn, sugar, flour, gravel, plastic, and others granular materials.
The Plate Magnets also go very well with powdery, moist, lumpy, and abrasive products and large debris that might choke, bridge, or cause rapid wear in cartridge-based separators. Plate magnets are flexible enough to be deployed above conveyors or below conveyor drive pulleys to capture contaminants. They are available in both flat and curved shapes and can be installed either above or at the discharge end of material flow.
Application:
Magnetic plates are extensively used in CTC Tea machinery and in Biscuit stacking machines. They are also used for separating trapped iron in industries such as:
Food (Tea, Spices, Coffee, Cocoa, Milk Powder, etc.)
Tobacco
Chemicals
Fertilizers
Pharmaceuticals
Foundry Sand
Cattle Feed Materials
Minerals
Detergents
Conveying of lightweight tin containers
Conveying of M.S. sheets using multiple plates
Magnetic Plates
How Does it Work?
Lighter Strength Plate Magnets offer cost-effective choices for applications with lower product flow rates, lower conveyor speeds, or thinner burden depths. High Strength Magnetic Plates with Strontium Ferrite Magnets / Rare Earth magnets can attract metal particles from thin layers of product conveyed on flat belts from a distance of 6”.
Attract ferrous tramp from flat-belt.
Powerful Ceramic magnet reaches deep into conveyed material up to 6”.
Threaded holes are provided for easy mounting of these plates with other convenient options.
For Iron Removal, Magnetic Plates are generally located above the material flow attracting the iron particles. The Magnetic Separation Process involves the magnetic field penetrating the product flow and grabbing tramp iron as it passes by the Plate. The concentrated field holds tramp iron tightly to the magnet surface until removed during the cleaning process. For the Separating of Ferromagnetic material like Tin/M.S. sheets and containers from conveyor belts, multiple Magnetic Plates at various locations are used. This prevents the falling off of sheets/containers back into the conveyor.
Features
Efficient cost-saving recovery of harmful tramp iron in free-flowing materials
Plate magnets can be mounted both, above and below the product flow
Magnets like ceramic or rare earth magnets are normally used in plate
Magnetic separators capture maximum common ferrous debris
Durable stainless steel construction
For easy cleaning, hanging plates can be swung out
The Plate Magnets can be cleaned manually also
Simple to install and have no maintenance
Lightweight and user-friendly
There are two Types of Plate Magnets:
High Strength Magnetic Plates – (NdFeb Magnet – 4500 Gauss)
HIGH-INTENSITY MAGNETIC PLATE – 4500 ± 500 GAUSS
OPERATING TEMP – 80˚C
Model Name Model No. SIZE (A x B x C) WEIGHT (KG/APPROX) ATTRACTION DISTANCE
MAGNETIC PLATE HMP – 10 100 x 100 x 31 HT 2 3″ TO 4″
MAGNETIC PLATE HMP – 15 150 x 150 x 31 HT 4 3″ TO 4″
MAGNETIC PLATE HMP – 20 200 x 200 x 31 HT 7.5 3″ TO 4″
MAGNETIC PLATE HMP – 25 250 x 250 x 31 HT 12 3″ TO 4″
MAGNETIC PLATE HMP – 30 300 x 300 x 31 HT 16 3″ TO 4″
MAGNETIC PLATE HMP – 35 350 x 350 x 36 HT 26 3″ TO 4″
MAGNETIC PLATE HMP – 40 400 x 400 x 36 HT 35 3″ TO 4″
MAGNETIC PLATE HMP – 45 450 x 450 x 36 HT 41 3″ TO 4″
MAGNETIC PLATE HMP – 50 500 x 500 x 36 HT 50 3″ TO 4″
Low Strength Magnetic Plates – (Ferrite Magnet – 1200 Gauss)
LOW-INTENSITY MAGNETIC PLATE – 1200 ± 300 GAUSS
OPERATING TEMP – 250˚C
Model Name Model No. SIZE (A x B x C) WEIGHT (KG/APPROX) ATTRACTION DISTANCE
MAGNETIC PLATE LMP – 10 100 x 100 x 46 HT 3 4″ TO 5″
MAGNETIC PLATE LMP – 15 150 x 150 x 46 HT 5 4″ TO 5″
MAGNETIC PLATE LMP – 20 200 x 200 x 46 HT 9 4″ TO 5″
MAGNETIC PLATE LMP – 25 250 x 250 x 46 HT 13 4″ TO 5″
MAGNETIC PLATE LMP – 30 300 x 300 x 46 HT 19 4″ TO 5″
MAGNETIC PLATE LMP – 35 350 x 350 x 51 HT 29 4″ TO 5″
MAGNETIC PLATE LMP – 40 400 x 400 x 51 HT 38 4″ TO 5″
MAGNETIC PLATE LMP – 45 450 x 450 x 51 HT 46 4″ TO 5″
MAGNETIC PLATE LMP – 50 500 x 500 x 51 HT 58 4″ TO 5″
Construction
Magnetic Plates are available in a flat and curved shape with required dimensions.The magnetic plates are made of either Ferrite or NdFeb magnets depending upon the required flux intensity. The magnetic surface is of Stainless Steel 304/316.
Specification
The compact design of these powerful magnetic separators makes them simple
Standard installations involve hinged models for swing–open cleaning
Plate Type Suspended Magnets are also available without hinges for stationary or suspended installations
Rare Earth is standard for food and pharmaceutical applications where product purity is paramount
Information Required for Design of Magnetic Plates
Type of material
Flow rate
Size and concentration of contamination
Flow passage dimensions
Why MPCO Magnetic Plate?
MPCO has been a Permanent Magnet Manufacturer for over 25 years and has great experience in the design and development of Permanent Magnets and Magnetic Equipment
Magnet plates are available in a wide range from 1200 Gauss to high intensity 4500 Gauss
Customized Design
Services such as Magnetic calibration/Audit are available
MPCO Magnetic Equipment is known to provide excellent Magnetic Separation of Material
80mm x 30mm Huge Disk Magnet Neodymium N45 Nickel
12 x 7 x 2mm Super Block Magnet Nd N45H Ni
12″ x 12″ Powerful & Durable Square Grill Magnet with 304 Stainless Steel 6 Rods
8 inch Square Magnetic Grill Separator Filter with Angular Baffles 4 Rods 2 Rows
14″ x 14″ Easy Cleaning Powerful & Durable Ndfeb Square Magnetic Grate 7 Rods
10″ x 10″ Square NdFeB Magnetc Grill Separator Frame 5 Rods
14″ x 14″ SS316 Self Cleaning Grid Magnet Separator 7 Filter Bars
