Easy-Clean Magnetic Grills
Easy-Clean Magnetic Grills are meticulously designed for a hassle-free cleaning procedure.
These are used for the separation of iron particles from dry, granular or free-flowing products/materials.
They are designed primarily for fitting in hoppers to arrest the iron particles from the product flow. It works on an easy mechanism where these are fitted with an interlock, To clean the Grill, remove it from the hopper, slide open the lock, and slide out the magnetic rod resting inside the hollow SS sleeve, The hollow SS sleeve is stationary & will cut its contact with the magnetic circuit providing the trapped ferrous particles to fall apart. This helps in reducing the time spent to clean the individual magnetic tube & also provides maintenance-free low-cost separation avoiding breakdowns of machines & quality of production.
Working Principle
The working principle of Easy-Clean Magnetic Grills relies on powerful magnetic fields generated by rare-earth magnets, such as neodymium-iron-boron (NdFeB), housed within stainless steel tubes . As raw materials, whether in powder, granular, liquid, or slurry form, pass through or over these magnetic tubes, any ferromagnetic impurities are attracted and firmly adsorbed onto the surface of the tubes. The magnetic field intensity can reach peaks of not less than 12000 Gauss on the surface of the magnetic rod, ensuring efficient capture of even fine ferrous particles. The easy-clean mechanism then allows for the quick removal of these captured contaminants without extensive manual scraping or disassembly.
Easy-Clean Magnetic Grills
Key Features and Benefits
Easy-Clean Magnetic Grills offer several features and benefits that make them a preferred choice in many industrial applications:
High-Strength Magnets: They often utilize high-energy rare earth neodymium magnets, providing superior magnetic force for capturing fine ferrous particles.
Ease of Cleaning: The defining feature, allowing for quick and hassle-free removal of trapped contaminants, often through a quick-release or slide-out mechanism . This reduces downtime and labor costs associated with cleaning.
Durable Construction: Typically manufactured with stainless steel frames and tubes (e.g., SS304, SS316), providing resistance to corrosion and wear, especially in wet or acidic environments .
Versatility: Available in various shapes (round, square, rectangular) and sizes, and can be customized to fit specific application requirements .
Product Purity: Ensures the removal of metal contaminants, leading to higher quality final products and compliance with industry regulations.
Equipment Protection: Prevents damage to processing machinery such such as extruders, injection molding machines, pumps, and valves, thereby reducing maintenance costs and extending equipment lifespan .
No Power Cost: Once installed, these passive magnetic separators do not consume electrical energy for their operation, leading to low operational costs.
Sanitary Design: Often designed with sanitary construction, making them suitable for food, pharmaceutical, and other sensitive industries .
Applications
Easy-Clean Magnetic Grills are widely applied across numerous industries due to their effectiveness in removing ferrous contaminants :
Food and Beverage Processing: Used to remove metal shavings, screws, and other ferrous contaminants from raw materials like grains, fruits, vegetables, and meat, ensuring product safety and regulatory compliance .
Plastics Industry: Protects plastic processing equipment (e.g., extruders, injection molding machines) from damage by removing metal contaminants from plastic pellets and powders, improving product quality by preventing discoloration and surface defects.
Chemical Processing: Extracts ferrous materials from powders, liquids, and slurries, ensuring product purity and protecting pumps and valves from abrasion and wear.
Pharmaceuticals: Ensures the purity of pharmaceutical ingredients by removing metal contaminants, protecting processing equipment, and maintaining consistent product quality.
Recycling and Waste Management: Recovers ferrous metals from mixed waste streams, increasing recycling efficiency, and protecting recycling equipment from damage.
Paper and Pulp Industry: Removes metal contaminants from wood pulp and paper, preventing damage to papermaking equipment and improving the appearance of finished paper.
Textile Industry: Removes metal contaminants from fibers and yarns, preventing damage to textile machinery and improving fabric quality .
Pigment Industry: Removes metal contaminants from pigments and dyes, preventing discoloration and other quality issues in finished products like paints and inks .
Mineral Processing: Used for separating iron particles from various minerals.
Customized options are always available. The flux density of 9,000 ± 500 Gauss Power is achieved on a hollow SS sleeve.
Silent Features
Maintenance Free
Ease of cleaning
Ease of Handling
Time-Saving
Easy-Clean High-Intensity Magnetic Grill for Permissible Max. Operating Temp. 80˚C
(Peak flux density value 9,000 ± 500 Gauss, when measured on Magnetic Pole Surface)
Easy clean Magnetic Grill
Model No. Magnets Used Dimensions
(A x B) mm No. Of Magnetic Elements
ECHSG-150 NdFeB 150 x 150 2
ECHSG-200 NdFeB 200 x 200 3
ECHSG-250 NdFeB 250 x 250 4
ECHSG-300 NdFeB 300 x 300 5
ECHSG-350 NdFeB 350 x 350 5
ECHSG-400 NdFeB 400 x 400 6
ECHSG-450 NdFeB 450 x 450 7
ECHSG-500 NdFeB 500 x 500 8
ECHSG-550 NdFeB 550 x 550 9
ECHSG-600 NdFeB 600 x 600 10
6″ x 6″ Permanent Hopper Magnet Grill with 304 Stainless Steel 5 Rods
Square Neodymium 304 Stainless Steel Magnetic Separator Grid 8 Rods
